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Jeep Transfer Cases: How to Rebuild

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Product Code: SA538
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Jeep Transfer Cases: How to Rebuild

Your Price:
$24.95
Currently out of stock

Learn the step-by-step procedures for tearing down, rebuilding, and improving the most popular Jeep transfer cases by using this comprehensive manual written with the do-it-yourselfer in mind.

The transfer case is arguably the heart of any Jeep. It’s the key component that splits power to the front and rear axles and ultimately provides the traction that has allowed Jeep to maintain its legendary off-road status for nearly 80 years. Jeep used several different transfer cases in its various vehicle models, many of which have an excellent reputation and remain sought after today. But even the best mechanical components can wear over time and need periodic service to ensure decades of reliable service.

While transfer cases may seem complicated on the surface, they can be successfully rebuilt by a competent weekend mechanic with surprisingly few specialized tools. Jeep Transfer Cases: How to Rebuild covers rebuilding the most popular and widely used transfer cases found in dozens of Jeep models for decades, including the Dana 18, Dana 20, Dana 300, and the NP231. The entire rebuild process is shown from beginning to end while providing valuable pointers, complete specifications, and a list of the specialized tools that are required. Also included are tips for upgrading these cases for better strength and off-road performance, including deeper low-range gearsets, slip-yoke eliminator (SYE) kits, and much more.

Author Trenton McGee has written hundreds of technical articles on virtually every component on 4x4 vehicles for off-road magazines. McGee takes a layman’s approach to tackling complex tasks while avoiding complex technical jargon.

This book will help you better understand your transfer case and determine if rebuilding your transfer case is for you or your local 4x4 repair shop.r

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Learn the step-by-step procedures for tearing down, rebuilding, and improving the most popular Jeep transfer cases by using this comprehensive manual written with the do-it-yourselfer in mind.

The transfer case is arguably the heart of any Jeep. It’s the key component that splits power to the front and rear axles and ultimately provides the traction that has allowed Jeep to maintain its legendary off-road status for nearly 80 years. Jeep used several different transfer cases in its various vehicle models, many of which have an excellent reputation and remain sought after today. But even the best mechanical components can wear over time and need periodic service to ensure decades of reliable service.

While transfer cases may seem complicated on the surface, they can be successfully rebuilt by a competent weekend mechanic with surprisingly few specialized tools. Jeep Transfer Cases: How to Rebuild covers rebuilding the most popular and widely used transfer cases found in dozens of Jeep models for decades, including the Dana 18, Dana 20, Dana 300, and the NP231. The entire rebuild process is shown from beginning to end while providing valuable pointers, complete specifications, and a list of the specialized tools that are required. Also included are tips for upgrading these cases for better strength and off-road performance, including deeper low-range gearsets, slip-yoke eliminator (SYE) kits, and much more.

Author Trenton McGee has written hundreds of technical articles on virtually every component on 4x4 vehicles for off-road magazines. McGee takes a layman’s approach to tackling complex tasks while avoiding complex technical jargon.

This book will help you better understand your transfer case and determine if rebuilding your transfer case is for you or your local 4x4 repair shop.r

Pages : 96
Size : 8.5 X 9 (inches)
Format : Paperback / softback
Illustrations : 179 color photos
Publisher : CarTech
ISBN : 9781613257739
Product Code : SA538

Chapter 1: Transfer Case History and Identification

Dana 18 

Dana 20 

Dana 300 

NP231

NP207, NP208, NP219, NP228, and NP229

NP242 

Jeep TJ/JK NP241OR 1

BorgWarner 1305/1339

NV147 and NV247/NV249

JL Wrangler NV241, NV241OR, and MP3022  

 

Chapter 2: Dana 18 Transfer Case Rebuild

Tools 

Intermediate Shafts 

Rebuild Kits 

Disassembling a Dana 18 Transfer Case

Inspecting a Disassembled Dana 18 Transfer Case 

Reassembling a Dana 18 Transfer Case 

 

Chapter 3: Dana 20 Transfer Case Rebuild

Tools 

Durability  

Problems 

Rebuild Kits 

Disassembling and Inspecting a Dana 20 Transfer Case

Reassembling a Dana 20 Transfer Case  

 

Chapter 4: Dana 300 Transfer Case Rebuild

Case Cracks 

Rebuild Kits

Disassembling a Dana 300 Transfer Case 

Inspecting a Dana 300 Transfer Case 

Reassembling a Dana 300 Transfer Case  

 

Chapter 5: NP231 Transfer Case Rebuild 

Input Shaft 

Opening the Case 

Cleaning the Case 

NP241 

Disassembling an NP231 Transfer Case 

Inspecting an NP231 Transfer Case 

Reassembling an NP231 Transfer Case 

 

Source Guide 

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Jeep Transfer Cases: How to Rebuild

$24.95

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